Basic Info.
Model NO.
3020/3016/7726/520
Molding Technics
Pressure Casting
Application
Machinery Parts
Surface Treatment
Polishing
Forging Tolerance
+/-0.1mm
Certification
CE, ISO 9001:2000
Compressation Ratio
Customerized
Transport Package
Wooden Case or Iron Case
Product Description
Product Description
We are professional Ring Dies,Pellet Dies,Flat dies,Feed Mill Pellet Ring Dies,Pellet Mill Ring Dies,Animal Feed Pellet Mill Ring Die,Pellet Machine Ring die,Pellet Press Ring Die,Wood Pellet Machine Ring Die Factory from china.
Ring die is very important part of ring die pellet machine in the whole manufacturing process. The quality of ring die not only directly relates with the quality and output of pellets, but also the running state of equipment and maintenance cost.
Applicable for Biomass pellet machine: wood pellet mill, sawdust pellet mill, grass pellet mill, straw pellet mill, crop stalk pellet machine, alfalfa pellet mill etc.
Applicable for Fertilizer pellet machine, all kinds of animal/poultry/livestock feed pellet machine too.
Introduction of our Feed Pellet Ring Die-Biomass pellet mill Accessories-Ring Die For CPM/Buhler/Muyang/Zhengchang/Kahl:
1. Material of the ring die: X46Cr13 (stainless steel), 20MnCr5/20CrMnTi (alloy steel)
2. Hardness of ring dies: HRC54-60.
3. Diameter of ring die can do: 1,0mm up to 14mm
4. pellet die type can do: Ring Die or Flat Die
5. Outer diameter can do: Outer diameter up to 1500mm
6. Pellet Die model we can customize:
CPM, Buhler, Zhengchang, Amandus Kahl, Muyang, PTN, Andritz Sprout, Matador, Paladin, Sogem, Van Arssen, Yemmak, Promill; etc. We can customize for you according to your drawing.
For Zhengchang pellet mill: SZLH250, SZLH300,SZLH320,SZLH350,SZLH400,SZLH420,SZLH508, SZLH678, SZLH768, etc
For Muyang pellet mill: MUZL180, MUZL350, MUZL420, MUZL600, MUZL1200, MUZL610, MUZL1210, MUZL1610, MUZL2010;
MUZL350X, MUZL420X, MUZL600X, MUZL1200X(Especially for shrimp feed pellet, diameter: 1.2-2.5mm)
For Awalia pellet mill: Awalia 420, Awalia350, etc
For Buhler pellet mill: Buhler304, Buhler420, Buhler520, Buhler660, Buhler900, etc.
For Kahl pellet mill(Flat die): 38-780, 37-850, 45-1250, etc
Pellet ring dies must resist abrasion, corrosion from chemical exposure and breakage caused by the physical stresses of pellet formation. The optimum die combines high resistance to abrasion, breakage and corrosion with maximum productivity. Our expertise enables us to precisely match the die specification to your required formulation, even if it means customizing a die pattern to meet your exact needs.
Process to make a die:
Blank raw material forging---Rough turning---Drilling the hole---Grinding inner bore---Heat treatment---Finish turning
Advantages of our ring dies:
1. 20 years of experience in ring die production
2. High chromium high carbon content steels
3. Extremely precise manufacture
4. Advanced imported equipment
5. High hardness after heat treatment
6. Rapid delivery times
7. Test and control before shipment
8. Long service time
Compression Ratio of Ring Die:
Generally speaking, the higher the compression ratio, the denser the finished pellets. But it does not mean that the higher the compression ratio, the better the pellet quality.
Compression ratio should be calculated based on raw material for making pellets and type of feed.
With many years pellet die manufacturing and research experience of WEIFENG Company, we provide some general data of ring die's compression ratio for your reference:
Buyers can customize dies with different hole diameter and compression ratio, according to different situation and requirement.
| Hole Diameter(mm) | Compression Ratio |
Ring die for animal feed pellet machine | | |
Poultry&livestock feed | 2.5 - 4 | 1:4-1:11 |
Fish feed | 2.0 - 2.5 | 1:12-1:14 |
Shrimp feed | 0.4 - 1.8 | 1:18-1:25 |
Ring die for biomass pellet machine | | |
| 6.0 - 8.0 | 1:4.5-1:8 |
The most common structure of die hole are straight hole; release stepped hole; external conical hole and internal conical hole, etc. Different die holes structure are suitable for different raw material and feed formula for making pellets.
WARM TIPS:
How to maintain and inspect the ring die:
1. The rollers should be correctly adjusted, make sure the hole inlets are not damaged by contact with the rollers or as a result of tramp metal.
2. Material should be evenly distributed across the whole working area
3. Make sure that all holes work uniformly, opening the clogged holes if necessary.
4. When changing dies, carefully inspect the condition of the die seating surfaces and fixing systems including collar, clamp or wear ring.
Welcome to our factory!
Cell phone: +86 13915861728
Address:
No. 69, Hongchang Road, Zhongguancun Science and Technology Industrial Park, Changzhou, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Packaging & Printing
Management System Certification:
ISO 9000
Company Introduction:
Jiangsu Jingliang New Energy Co., Ltd, the biomass pellet plant supplier with over 10years experience is located in JiangSu province, south area of China. During past years, hundreds of trading companies choosing working with us to expand their abroad market and made great success.
We Provide
1. Whole pellet plant including pellet machine equipment & wood chipper & wood sawdust dryer & hammer mill & pellet cooler & pellet packing machine & various kinds conveyor.
2. Professional after-sale service
We Have
1. Abundant experience on manufacturing of pellet machinery line
2. Onsite expereince of pellet production
3. Many foreign clients from oversea countries
4. Many domestic clients from China market
We Can
1. Arrange your visit in foreign clients′ factory or in China clients′ workshop
2. Send experienced technicians to your place for guiding installation
3. Training your workers to be skillfull on operating biomass pelletzing machines
4. Offer solution for pelletizing production problems within 24hrs
JingLiang New Energy is aiming at establishing oversea agency & turnkey projects during next 10years. Jingliang is ready to be your business partner at any time!
With us, you can gather the world!